Commercial test kitchen + on-site HPP

Innovation Center

On-site HPP product development, packaging validation, and immediate post-process evaluation

Most food product development involves a gap between where the product is developed and where it is processed. A formulation is refined in one facility, refrigerated samples are shipped to an HPP provider, processed, returned, and evaluated—often days or weeks later. Then the cycle begins again.

APC’s Innovation Center closes that gap. Our fully equipped commercial test kitchen is located with APC’s Milwaukee operations and provides access to commercial HPP equipment during the development process. Product-development teams can prepare a formulation, run it through HPP, and evaluate taste, texture, color, packaging integrity, and label performance during the same working session.

Workers operating automated packaging equipment inside an APC food production facility
Chefs preparing food at cooking stations in a commercial test kitchen

Product Development and Formulation

The Innovation Center supports both new product development and reformulation of established products. The kitchen is equipped for recipe refinement, ingredient testing, and cooking-technique evaluation, with HPP available for immediate post-process assessment.

APC’s food safety and QA team supports:

  • HPP suitability assessment for new and reformulated products
  • Clean-label development and reformulation, including work involving preservatives, pH, and ingredient changes
  • Regulatory strategy and HACCP integration
  • Refrigerated shelf-life planning and coordination with qualified laboratories
  • Preparation for pilot and commercial production

Customers may bring their own chefs, food scientists, or R&D team. When additional product-development expertise is useful, APC can also connect customers with experienced food professionals who can assist with formulation and organoleptic evaluation.

Validate before scale-up

Packaging Validation

Packaging performance is evaluated alongside the formulation rather than after product development is complete.

HPP places substantial stress on packaging materials, seals, closures, labels, sleeves, inks, and adhesives. Problems identified during development may include seal failure, material degradation, structural changes, water ingress, and loss of package or label performance.

Worker wearing purple gloves handling unbranded white squeeze pouches with green caps on an automated APC packaging line

Packaging evaluation includes:

  1. Seal integrity under full HPP pressure cycles
  2. Material flexibility and structural durability after processing
  3. Visual appearance and label performance
  4. Closure, cap, valve, and fitment behavior
  5. Compatibility across pouches, rigid containers, induction-sealed formats, and other applicable systems

Testing packaging during pilot work allows incompatibilities to be addressed before a commercial production commitment.

Build evidence around the product

Shelf Life Studies and Laboratory Coordination

Shelf life is specific to the product, formulation, HPP parameters, packaging, and storage conditions. It cannot be assigned from a category estimate alone.

APC coordinates with accredited third-party laboratories for:

Stacked vacuum-sealed packages containing prepared vegetables and sauces
Microbial shelf life studies
Fresh ingredients and prepared pasta in the Innovation Center test kitchen
Sensory and stability testing
Technician reviewing processing equipment data on a tablet
Validation and inoculation studies

Organoleptic qualities such as color, flavor, texture, and aroma are subjective and specific to the product and recipe. APC helps manufacturers evaluate these characteristics with their own product-development teams during Innovation Center sessions. When additional expertise is useful, APC can connect customers with experienced product-development professionals and chefs who can assist with evaluation and refinement.

Two food production team members reviewing operations beside HPP processing equipment

Same-session feedback

Immediate Feedback from On-Site HPP

One of the primary advantages of having HPP equipment on-site is immediate feedback. Formulations, packaging and label performance, pressure, hold times, and other relevant HPP variables can often be adjusted, processed again, and evaluated within the same working session.

Rather than packaging refrigerated samples, shipping them to another facility, and waiting days or weeks for processed samples or information to return, customers can often make an adjustment and evaluate the result within roughly an hour.

Built for the next decision

Who Uses the Innovation Center

The Innovation Center supports companies at different stages of product development and commercialization, from early product concepts through reformulation of established products.

Common applications include:

  • New product development Formulation, HPP evaluation, packaging testing, and preparation for pilot production
  • Reformulation Changes involving preservatives, pH, ingredients, shelf life, or HPP compatibility
  • Packaging transitions Evaluation of new materials, formats, closures, labels, or suppliers before commercial production
  • Market expansion Evaluation of an existing product and package for HPP and new refrigerated distribution requirements

One connected path

From Pilot to Production

Work completed in the Innovation Center connects directly to APC’s commercial manufacturing and HPP operations.

Formulations, packaging specifications, HPP parameters, HACCP requirements, and shelf life data established during development can carry forward into commercial production. Product development, HPP evaluation, and production planning can function as one continuous process rather than separate projects managed through different facilities.

  1. Product development
  2. HPP evaluation
  3. Production planning

Commercial test kitchen in Wauwatosa

Visit Us

APC Innovation Center

2675 N. Mayfair Rd., Suite 680
Wauwatosa, WI 53226

Start with the product question

Discuss Product Development with APC

Tell us about the product, its current stage, the formulation or packaging questions you need to answer, and the testing or processing work you are considering.